Reducing the Risk of Injury From the Sudden Breakage of Toughened Glass

Most overhead glazing to be found in our manyadhesive. The film is available in varying
shopping centres and public buildings is heatthicknesses from 100 micron up to 350 micron
tempered toughened glass. This type of glass isdepending on the specific requirement. For
the material of choice as opposed to laminatedexample for facilitating safe breakage of annealed
glass because of its lighter weight however theglass in a door or side panel, 100 micron will
downside to this type of glass is fragmentation inachieve the necessary En safety standards as
the event of breakage.specified in Regulation 14. For "anti bandit" or blast
Breakage can occur for a number of reasonsmitigation a much thicker film is usually required.
including vandalism and accidental impact howeverFor the purpose of glass fragment containment a
the main cause can be viewed as something of a175 or 200 micron film is normally more than
phenomenon. Spontaneous breakage ofadequate.This combined with an edge retention
toughened glass is the collective name given tosystem is by far the most effective solution.
sudden shattering for no apparent reason. InThere are three main types of edge retention
actual fact there are several possible contributorymethods used in the window film industry.They
factors that can lead to such an event, theseare:
being edge damage during installation, tight fitting1. Aluminium profile - An angled aluminium bead
of glass in the frame, wind load and somethingheld in place with a high specification double sided
called nickel sulphide inclusion.tape. One side bonded to the newly filmed glass
Nickel sulphide inclusion is the occurrence ofand the other to the window frame.
impurities left within glass during the manufacturing2. Two parallel plastic beads held together down
process. These can be in the form of tinythe centre by a flexible plastic fillet. This again
stainless steel shavings left behind by theenables one edge to be bonded to the glass using
machinery used in the manufacturing and handlingthe same double sided tape and the other to the
processes or minute pieces of brick from theframe.
inside of the heat furnace.The presence of these3. Structural Silicone - A large fillet of a highly
inclusions will often in time cause an anomaly withaggressive structural silicone such as Dow Corning
the surrounding glass during times of heat or995 is applied to the frame and the filmed glass.
kinetic stress resulting in an "explosive" outcome.From an aesthetic point of view the aluminium
How do you negate the potential danger ofprofile is probably the best method as this can be
shattered glass falling on to unsuspecting peoplepowder coated to match the existing frame
below? The simple answer to this is to install acolour however not all frame profiles allow for this
containment solution consisting of a toughmethod to be adopted.
polyester window film in conjunction with an edgeProviding that safe access to the glazing can be
retention system. Safety or security window filmachieved, the application of window film with edge
is an optically clear, smoked or reflective laminateretention is the only realistic way of countering a
adhered to glazing by an extremely strongvery real problem.